SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the following generation of pumps. The industry leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce fair for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as once more demonstrates its market management in the subject of clever and innovative options.
The similar applies to the other commerce truthful shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one certainly one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly developing its digital services and products with ambition and keenness. The pump producer combines its digital options with the traditional pump business to give its prospects more time for the necessities, reduce prices and simplify processes.
At the world fair for environmental applied sciences at the finish of May, international trade guests will experience the premiere of a totally automated resolution with integrated Industry 4.0 options. The current premium model range SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches etc. are now a thing of the previous in phrases of upkeep. One click on from a distant location and the stator is again in prime shape. The vary, which was developed on the idea of buyer requirements, makes maintenance work a lot simpler and therefore helps to save time and prices. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and maintenance occasions are decreased to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep may be simply carried out by one person. Suction or stress traces not need to be removed. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the flow price is reduced due to wear and tear. pressure gauge น้ำมัน , the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the need for any special tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the management room by way of analogue sign strains or digitally through various fieldbus methods. Quick entry on website at the pump can be achieved through a management panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be used for course of optimization. All collected information is saved reliably and securely in the cloud. The real-time information from the monitoring service present suggestions on wear and tear or point out that spare parts are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance directions based mostly on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining totally different sensor data, guidelines can be created to set off alarms. For instance, a lowered flow rate at elevated pump velocity in comparability with the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional process changes are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump knowledge additionally permits SEEPEX to make extra correct life cycle predictions for each pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system resolution that combines the benefits of two pump technologies to move highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, further polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes in the form of a package unit, which contains the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air elements. This pump can also be linked to the Connected Services of SEEPEX as an enlargement.
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